Smart Equipment Matrix

78 IM machines + 78 robots + 78 mold temp controllers. Full automation, AI-MES unified orchestration.

Core Equipment

All Machines AI-MES Connected

Every machine connected via OPC-UA to AI-MES for real-time data collection, smart scheduling, and predictive maintenance

78

Smart IM Machines

120T-450T full range. Premium domestic + imported precision models. Each equipped with AI-MES data module monitoring 32 parameters in real-time.

78

Servo Robots

Full servo drive, ±0.05mm repeatability. Auto pick + gate cut + tray placement + boxing. Synchronized with IM machine cycle.

78

Mold Temp Controllers

PID precision ±1°C control. Temperature fluctuation is the #1 cause of dimensional variation. Stable temp = stable quality.

20

Dehumidifying Dryers

Integrated drying, -40°C dew point. Engineering plastics (PA/PC/PPS) are extremely moisture-sensitive. Inadequate drying causes brittleness.

6

Crushers

Inline sprue/runner crushing, immediate recycling. Uniform granule size for direct re-feed. Material waste rate below 2%.

Production Flow

AI-Controlled End to End

7 stages, each with AI real-time monitoring and quality assurance

1

Incoming QC

2

Drying

3

Mold Setup

4

AI Tuning

5

Auto Molding

6

AI Inspection

7

Pack & Ship

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Workshop Photo

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