Not post-inspection. Real-time process control on every shot, every second. 96%-98% yield rate. Data doesn't lie.
AI real-time monitoring + SPC process control + 100% outgoing inspection
Every shot auto-photographed. AI detects sink marks, flash, silver streaks, black spots, weld lines in real-time. Auto-sorting with <0.3% false rejection.
Temperature, pressure, speed, time, position β all critical parameters monitored in real-time. CPK β₯ 1.67. Auto-alarm and adjustment on deviation.
Critical dimensions 100% inspected. CMM accuracy Β±0.002mm. Auto-generated reports uploaded to AI-MES in real-time.
Every batch tested: MFI, moisture, ash, tensile strength, impact strength. Non-conforming material rejected before production.
Every shot linked to material batch, machine ID, mold ID, process parameters, QC results. Root cause identification in 10 minutes.
AI analyzes defect data, identifies systemic improvement opportunities. PDCA closed loop. Monthly quality review, data-driven decisions.
Quality management meets global standards. Three major international certifications.
Quality Management System. Covers full process from procurement to shipment. Ensures product consistency and customer satisfaction.
Environmental Management System. Full compliance on wastewater, emissions, noise, solid waste. Green manufacturing, sustainable development.
Automotive Quality Management. The highest global standard for automotive. Defect prevention + continuous improvement + variation reduction.
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