10 AI agents working in harmony. 78 injection machines running 22h/day unmanned. From 0.5g micro parts to 1000g structural components. 96%-98% yield rate.
Guangdong Hesheng Precision Technology Co., Ltd., based in Huizhou, is a precision injection molding enterprise powered by our self-developed AI-MES system.
78 smart IM machines connected via OPC-UA to AI-MES. 10 AI agents handle order intake, process engineering, scheduling, production, quality, and maintenance. It's not "machines replacing people" β it's "AI managing machines."
We serve automotive, electronics, medical, and appliance industries with industry-leading yield rates and equipment utilization that deliver quantifiable cost advantages.
Learn More βNot traditional MES software β 10 AI agents working as a "digital factory brain"
AI parses requirements, matches process parameters, generates production plans. From drawing to scheduling in minutes.
Molding knowledge base recommends optimal process routes and parameters. Reduces trial runs by 50%+.
Real-time inventory monitoring, auto-replenishment, JIT delivery. Eliminates material shortage downtime, cuts inventory cost by 30%.
78-machine intelligent scheduling, dynamic priority adjustment. Equipment utilization boosted from 35% to 92%.
AI vision inspection + real-time SPC. Auto-defect rejection. Yield rate improved from industry average 82% to 96%-98%.
Predictive maintenance, 48h early warning. Unplanned downtime reduced by 80%, equipment lifespan extended by 30%.
Mold is the soul of injection molding. In-house mold design, manufacturing, and maintenance β full lifecycle support from DFM to mass production
DFM report within 24 hours of receiving drawings. Wall thickness, draft angle, gate optimization, shrinkage risk assessment. Problems eliminated before tooling. 2000+ DFM reports completed, first-trial success rate β₯92%.
In-house design team, 50+ new molds/month. Multi-cavity (up to 32), hot runner, insert molding, two-shot. Full 3D design (UG/SolidWorks) + Moldflow simulation. 80% of design time is spent on concept β parting line, gating, cooling, ejection, venting. Good designers must understand how plastic flows, cools, and shrinks inside the mold.
CNC high-speed machining + EDM + wire cutting + precision grinding. Steel: S136/H13/718H/P20. Every batch verified by spectrometry with supplier certificate. EDM electrode wear strictly controlled, spark texture to VDI3400 standard, mirror EDM near-polish quality. Wire cutting: cut-trim-trim for Β±0.01mm accuracy, mirror polish Ra0.05ΞΌm.
Vacuum hardening + deep cryogenic treatment + nitriding/PVD coating. Vacuum hardening minimizes distortion vs. conventional methods. Nitriding + PVD doubles mold lifespan. Every mold comes with furnace temperature curve. Hardness, tempering temperature, and cryogenic treatment fully traceable β no black-box outsourcing.
In-house trial workshop, full tonnage range. T0 analysis report same day, modification plan + T1 schedule within 3 days. CPK β₯ 1.33 for reliable process capability. Tf acceptance includes complete mold package: material certificate, heat treatment curves, critical dimension report, trial parameter log, full-dimension sample report. AI-MES auto-compares design vs. actual. Average β€3 trials to mass production.
Electronic archive for every mold: shot count, maintenance log, repair history. Precision molds: major service at 50-80K shots (ejector pins, cavity surface, guide posts). Wear parts replaced at 300K shots. Cavity accuracy assessed at 1M+ shots. AI-MES predicts maintenance windows β planned proactively, not reactively. Mold lifespan extended 30%+.
AI-MES tracks all mold assets: location, status, scheduling integration. Customer molds stored separately with NDA protection. Mold custody, managed maintenance, and periodic reports available.
From automotive engine bay to medical precision devices β every industry we serve demands extreme quality
Engine bay / Interior / Electrical
Connectors / Sensors / Precision parts
Precision devices / Diagnostics / Consumables
Precision housings / Drive parts / Seals
Battery components / Charging / Energy storage
Engineering parts / Fluid control / Drive systems
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